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Meta TitleInvestigation on Rolling Seals for Deep-Sea Applications
Meta DescriptionThe rolling seal is a pivotal sealing technology for marine equipment such as wet-mateable connectors, ensuring operational integrity in deep-sea environments during both static and mating phases. However, its working mechanisms remain inadequately understood, and the effects of sealing parameters and seawater pressure have yet to be systematically studied. To address these issues, a refined model for rolling seals operating in deep-sea pressure-balanced conditions was developed. The model’s accuracy was enhanced by incorporating two key inputs: experimentally measured boundary lubrication friction coefficients (replacing conventional dry friction values) for finite element simulation and torque calculation, and oil pressure under pressure-balanced conditions, derived from shell theory, as a boundary load. Through systematic parametric simulations, the effects of interference fit, rotational speed, and seawater pressure on sealing performance were elucidated. An experimental torque test setup under atmospheric pressure was constructed to validate the numerical model. The results indicate that, while ensuring reliable static sealing, higher rotational speeds and smaller interference fits help reduce rotational torque. Benefiting from the pressure-balanced design, increasing water depth significantly enhances hydrodynamic performance—accounting for over 90% of the total static contact pressure at 1500 m—while leakage shows a decreasing trend. These findings provide theoretical insights for optimizing deep-sea sealing structures.
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Search for Articles : Title / Keyword Author / Affiliation / Email Journal Article Type Section Special Issue Volume Issue Number Page Logical Operator Operator Search Text Search Type add_circle_outline remove_circle_outline Article Menu Font Type: Arial Georgia Verdana Font Size: Aa Aa Aa Line Spacing:    Column Width:    Background: This is an early access version, the complete PDF, HTML, and XML versions will be available soon. Open Access Article by Yucheng Yang 1,2 , Limin Gao 1,2 , Yafeng Wu 1 , Guojun Wu 1,2,3,* and Geyang Hao 1,2 1 Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, China 2 University of Chinese Academy of Sciences, Beijing 100049, China 3 Laoshan Laboratory, Qingdao 266237, China * Author to whom correspondence should be addressed. Submission received: 8 February 2026 / Revised: 5 March 2026 / Accepted: 17 March 2026 / Published: 18 March 2026 Abstract The rolling seal is a pivotal sealing technology for marine equipment such as wet-mateable connectors, ensuring operational integrity in deep-sea environments during both static and mating phases. However, its working mechanisms remain inadequately understood, and the effects of sealing parameters and seawater pressure have yet to be systematically studied. To address these issues, a refined model for rolling seals operating in deep-sea pressure-balanced conditions was developed. The model’s accuracy was enhanced by incorporating two key inputs: experimentally measured boundary lubrication friction coefficients (replacing conventional dry friction values) for finite element simulation and torque calculation, and oil pressure under pressure-balanced conditions, derived from shell theory, as a boundary load. Through systematic parametric simulations, the effects of interference fit, rotational speed, and seawater pressure on sealing performance were elucidated. An experimental torque test setup under atmospheric pressure was constructed to validate the numerical model. The results indicate that, while ensuring reliable static sealing, higher rotational speeds and smaller interference fits help reduce rotational torque. Benefiting from the pressure-balanced design, increasing water depth significantly enhances hydrodynamic performance—accounting for over 90% of the total static contact pressure at 1500 m—while leakage shows a decreasing trend. These findings provide theoretical insights for optimizing deep-sea sealing structures. Share and Cite MDPI and ACS Style Yang, Y.; Gao, L.; Wu, Y.; Wu, G.; Hao, G. Investigation on Rolling Seals for Deep-Sea Applications. Lubricants 2026 , 14 , 132. https://doi.org/10.3390/lubricants14030132 AMA Style Yang Y, Gao L, Wu Y, Wu G, Hao G. Investigation on Rolling Seals for Deep-Sea Applications. Lubricants . 2026; 14(3):132. https://doi.org/10.3390/lubricants14030132 Chicago/Turabian Style Yang, Yucheng, Limin Gao, Yafeng Wu, Guojun Wu, and Geyang Hao. 2026. "Investigation on Rolling Seals for Deep-Sea Applications" Lubricants 14, no. 3: 132. https://doi.org/10.3390/lubricants14030132 APA Style Yang, Y., Gao, L., Wu, Y., Wu, G., & Hao, G. (2026). Investigation on Rolling Seals for Deep-Sea Applications. Lubricants , 14 (3), 132. https://doi.org/10.3390/lubricants14030132 Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here . Article Metrics Article metric data becomes available approximately 24 hours after publication online.
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[Get Information](https://www.mdpi.com/authors) [*clear*]() ## JSmol Viewer [*clear*]() *first\_page* [Download PDF](https://www.mdpi.com/2075-4442/14/3/132/pdf?version=1773852461) *settings* [Order Article Reprints](https://www.mdpi.com/2075-4442/14/3/132/reprints) Font Type: *Arial* *Georgia* *Verdana* Font Size: Aa Aa Aa Line Spacing: ** ** ** Column Width: ** ** ** Background: **This is an early access version, the complete PDF, HTML, and XML versions will be available soon.** Open AccessArticle # Investigation on Rolling Seals for Deep-Sea Applications by Yucheng Yang ![](https://www.mdpi.com/bundles/mdpisciprofileslink/img/unknown-user.png)Yucheng Yang [SciProfiles](https://sciprofiles.com/profile/5093827?utm_source=mdpi.com&utm_medium=website&utm_campaign=avatar_name) [Scilit](https://scilit.com/scholars?q=Yucheng%20Yang) [Preprints.org](https://www.preprints.org/search?condition_blocks=[{%22value%22:%22Yucheng+Yang%22,%22type%22:%22author%22,%22operator%22:null}]&sort_field=relevance&sort_dir=desc&page=1&exact_match=true) [Google Scholar](https://scholar.google.com/scholar?q=Yucheng+Yang) 1,2, Limin Gao ![](https://www.mdpi.com/bundles/mdpisciprofileslink/img/unknown-user.png)Limin Gao [SciProfiles](https://sciprofiles.com/profile/author/eEdMYlRuWHNYMzBIZjR0aVVJaXgvUT09?utm_source=mdpi.com&utm_medium=website&utm_campaign=avatar_name) [Scilit](https://scilit.com/scholars?q=Limin%20Gao) [Preprints.org](https://www.preprints.org/search?condition_blocks=[{%22value%22:%22Limin+Gao%22,%22type%22:%22author%22,%22operator%22:null}]&sort_field=relevance&sort_dir=desc&page=1&exact_match=true) [Google Scholar](https://scholar.google.com/scholar?q=Limin+Gao) 1,2, Yafeng Wu ![](https://www.mdpi.com/bundles/mdpisciprofileslink/img/unknown-user.png)Yafeng Wu [SciProfiles](https://sciprofiles.com/profile/author/Q3dvbEg5L1dOdTBGNC9TUTdQZG5EeUdoWEdlbENEQ3o1cXcvaG15eGV5dz0=?utm_source=mdpi.com&utm_medium=website&utm_campaign=avatar_name) [Scilit](https://scilit.com/scholars?q=Yafeng%20Wu) [Preprints.org](https://www.preprints.org/search?condition_blocks=[{%22value%22:%22Yafeng+Wu%22,%22type%22:%22author%22,%22operator%22:null}]&sort_field=relevance&sort_dir=desc&page=1&exact_match=true) [Google Scholar](https://scholar.google.com/scholar?q=Yafeng+Wu) 1, Guojun Wu ![](https://www.mdpi.com/bundles/mdpisciprofileslink/img/unknown-user.png)Guojun Wu [SciProfiles](https://sciprofiles.com/profile/2615361?utm_source=mdpi.com&utm_medium=website&utm_campaign=avatar_name) [Scilit](https://scilit.com/scholars?q=Guojun%20Wu) [Preprints.org](https://www.preprints.org/search?condition_blocks=[{%22value%22:%22Guojun+Wu%22,%22type%22:%22author%22,%22operator%22:null}]&sort_field=relevance&sort_dir=desc&page=1&exact_match=true) [Google Scholar](https://scholar.google.com/scholar?q=Guojun+Wu) 1,2,3,\* and Geyang Hao ![](https://www.mdpi.com/bundles/mdpisciprofileslink/img/unknown-user.png)Geyang Hao [SciProfiles](https://sciprofiles.com/profile/author/TmVSMTBhczhiNlg1K3J0Smc5YlE2N0dFRnFZM1A1TytKUFppWTVSODROUT0=?utm_source=mdpi.com&utm_medium=website&utm_campaign=avatar_name) [Scilit](https://scilit.com/scholars?q=Geyang%20Hao) [Preprints.org](https://www.preprints.org/search?condition_blocks=[{%22value%22:%22Geyang+Hao%22,%22type%22:%22author%22,%22operator%22:null}]&sort_field=relevance&sort_dir=desc&page=1&exact_match=true) [Google Scholar](https://scholar.google.com/scholar?q=Geyang+Hao) 1,2 1 Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, China 2 University of Chinese Academy of Sciences, Beijing 100049, China 3 Laoshan Laboratory, Qingdao 266237, China \* Author to whom correspondence should be addressed. *Lubricants* **2026**, *14*(3), 132; <https://doi.org/10.3390/lubricants14030132> Submission received: 8 February 2026 / Revised: 5 March 2026 / Accepted: 17 March 2026 / Published: 18 March 2026 [Download *keyboard\_arrow\_down*]() [Download PDF](https://www.mdpi.com/2075-4442/14/3/132/pdf?version=1773852461) [Versions Notes](https://www.mdpi.com/2075-4442/14/3/132/notes) ## Abstract The rolling seal is a pivotal sealing technology for marine equipment such as wet-mateable connectors, ensuring operational integrity in deep-sea environments during both static and mating phases. However, its working mechanisms remain inadequately understood, and the effects of sealing parameters and seawater pressure have yet to be systematically studied. To address these issues, a refined model for rolling seals operating in deep-sea pressure-balanced conditions was developed. The model’s accuracy was enhanced by incorporating two key inputs: experimentally measured boundary lubrication friction coefficients (replacing conventional dry friction values) for finite element simulation and torque calculation, and oil pressure under pressure-balanced conditions, derived from shell theory, as a boundary load. Through systematic parametric simulations, the effects of interference fit, rotational speed, and seawater pressure on sealing performance were elucidated. An experimental torque test setup under atmospheric pressure was constructed to validate the numerical model. The results indicate that, while ensuring reliable static sealing, higher rotational speeds and smaller interference fits help reduce rotational torque. Benefiting from the pressure-balanced design, increasing water depth significantly enhances hydrodynamic performance—accounting for over 90% of the total static contact pressure at 1500 m—while leakage shows a decreasing trend. These findings provide theoretical insights for optimizing deep-sea sealing structures. **Keywords:** rolling seal; boundary lubrication friction coefficient; parametric simulations; pressure-balanced design [rolling seal](https://www.mdpi.com/search?q=rolling%20seal); [boundary lubrication friction coefficient](https://www.mdpi.com/search?q=boundary%20lubrication%20friction%20coefficient); [parametric simulations](https://www.mdpi.com/search?q=parametric%20simulations); [pressure-balanced design](https://www.mdpi.com/search?q=pressure-balanced%20design) ## Share and Cite **MDPI and ACS Style** Yang, Y.; Gao, L.; Wu, Y.; Wu, G.; Hao, G. Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants* **2026**, *14*, 132. https://doi.org/10.3390/lubricants14030132 **AMA Style** Yang Y, Gao L, Wu Y, Wu G, Hao G. Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants*. 2026; 14(3):132. https://doi.org/10.3390/lubricants14030132 **Chicago/Turabian Style** Yang, Yucheng, Limin Gao, Yafeng Wu, Guojun Wu, and Geyang Hao. 2026. "Investigation on Rolling Seals for Deep-Sea Applications" *Lubricants* 14, no. 3: 132. https://doi.org/10.3390/lubricants14030132 **APA Style** Yang, Y., Gao, L., Wu, Y., Wu, G., & Hao, G. (2026). Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants*, *14*(3), 132. https://doi.org/10.3390/lubricants14030132 Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details [here](https://www.mdpi.com/about/announcements/784). ## Article Metrics No No Article metric data becomes available approximately 24 hours after publication online. [Zoom]() \| [Orient]() \| [As Lines]() \| [As Sticks]() \| [As Cartoon]() \| [As Surface]() \| [Previous Scene]() \| [Next Scene]() ## Cite Export citation file: [BibTeX]() \| [EndNote]() \| [RIS]() **MDPI and ACS Style** Yang, Y.; Gao, L.; Wu, Y.; Wu, G.; Hao, G. Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants* **2026**, *14*, 132. https://doi.org/10.3390/lubricants14030132 **AMA Style** Yang Y, Gao L, Wu Y, Wu G, Hao G. Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants*. 2026; 14(3):132. https://doi.org/10.3390/lubricants14030132 **Chicago/Turabian Style** Yang, Yucheng, Limin Gao, Yafeng Wu, Guojun Wu, and Geyang Hao. 2026. "Investigation on Rolling Seals for Deep-Sea Applications" *Lubricants* 14, no. 3: 132. https://doi.org/10.3390/lubricants14030132 **APA Style** Yang, Y., Gao, L., Wu, Y., Wu, G., & Hao, G. (2026). Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants*, *14*(3), 132. https://doi.org/10.3390/lubricants14030132 Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details [here](https://www.mdpi.com/about/announcements/784). 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[![lubricants-logo](https://pub.mdpi-res.com/img/journals/lubricants-logo.png?7c4ec8889d04e134)](https://www.mdpi.com/journal/lubricants) Article Menu Font Type: *Arial* *Georgia* *Verdana* Font Size: Aa Aa Aa Line Spacing: ** ** ** Column Width: ** ** ** Background: **This is an early access version, the complete PDF, HTML, and XML versions will be available soon.** Open AccessArticle by Yucheng Yang 1,2,Limin Gao 1,2,Yafeng Wu 1,Guojun Wu 1,2,3,\* andGeyang Hao 1,2 1 Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, China 2 University of Chinese Academy of Sciences, Beijing 100049, China 3 Laoshan Laboratory, Qingdao 266237, China \* Author to whom correspondence should be addressed. Submission received: 8 February 2026 / Revised: 5 March 2026 / Accepted: 17 March 2026 / Published: 18 March 2026 ## Abstract The rolling seal is a pivotal sealing technology for marine equipment such as wet-mateable connectors, ensuring operational integrity in deep-sea environments during both static and mating phases. However, its working mechanisms remain inadequately understood, and the effects of sealing parameters and seawater pressure have yet to be systematically studied. To address these issues, a refined model for rolling seals operating in deep-sea pressure-balanced conditions was developed. The model’s accuracy was enhanced by incorporating two key inputs: experimentally measured boundary lubrication friction coefficients (replacing conventional dry friction values) for finite element simulation and torque calculation, and oil pressure under pressure-balanced conditions, derived from shell theory, as a boundary load. Through systematic parametric simulations, the effects of interference fit, rotational speed, and seawater pressure on sealing performance were elucidated. An experimental torque test setup under atmospheric pressure was constructed to validate the numerical model. The results indicate that, while ensuring reliable static sealing, higher rotational speeds and smaller interference fits help reduce rotational torque. Benefiting from the pressure-balanced design, increasing water depth significantly enhances hydrodynamic performance—accounting for over 90% of the total static contact pressure at 1500 m—while leakage shows a decreasing trend. These findings provide theoretical insights for optimizing deep-sea sealing structures. ## Share and Cite **MDPI and ACS Style** Yang, Y.; Gao, L.; Wu, Y.; Wu, G.; Hao, G. Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants* **2026**, *14*, 132. https://doi.org/10.3390/lubricants14030132 **AMA Style** Yang Y, Gao L, Wu Y, Wu G, Hao G. Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants*. 2026; 14(3):132. https://doi.org/10.3390/lubricants14030132 **Chicago/Turabian Style** Yang, Yucheng, Limin Gao, Yafeng Wu, Guojun Wu, and Geyang Hao. 2026. "Investigation on Rolling Seals for Deep-Sea Applications" *Lubricants* 14, no. 3: 132. https://doi.org/10.3390/lubricants14030132 **APA Style** Yang, Y., Gao, L., Wu, Y., Wu, G., & Hao, G. (2026). Investigation on Rolling Seals for Deep-Sea Applications. *Lubricants*, *14*(3), 132. https://doi.org/10.3390/lubricants14030132 Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details [here](https://www.mdpi.com/about/announcements/784). ## Article Metrics Article metric data becomes available approximately 24 hours after publication online.
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